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The purpose of this page is not to provide complete engine repair information but rather some technical information about the engine design and information about common repairs and service requirements. Some of the following documents may show information pertinent only to EuroVans and not necessarily equipment found on a Rialta.
Volkswagen Diagnostic Trouble Codes
|
DTC | P-Code | Description |
---|---|---|
16394 | P0010 | -A- Camshaft Pos. Actuator Circ. Bank 1 Malfunction |
16395 | P0020 | -A- Camshaft Pos. Actuator Circ. Bank 2 Malfunction |
16449 | P0065 | Air Assisted Injector Control Range/Performance |
16450 | P0066 | Air Assisted Injector Control Low Input/Short to ground |
16451 | P0067 | Air Assisted Injector Control Input/Short to B+ |
16485 | P0101 | Mass or Volume Air Flow Circ Range/Performance |
16486 | P0102 | Mass or Volume Air Flow Circ Low Input |
16487 | P0103 | Mass or Volume Air Flow Circ High Input |
16489 | P0105 | Manifold Abs.Pressure or Bar.Pressure Voltage supply |
16490 | P0106 | Manifold Abs.Pressure or Bar.Pressure Range/Performance |
16491 | P0107 | Manifold Abs.Pressure or Bar.Pressure Low Input |
16492 | P0108 | Manifold Abs.Pressure or Bar.Pressure High Input |
16496 | P0112 | Intake Air Temp.Circ Low Input |
16497 | P0113 | Intake Air Temp.Circ High Input |
16500 | P0116 | Engine Coolant Temp.Circ Range/Performance |
16501 | P0117 | Engine Coolant Temp.Circ Low Input |
16502 | P0118 | Engine Coolant Temp.Circ High Input |
16504 | P0120 | Throttle/Pedal Pos.Sensor A Circ Malfunction |
16505 | P0121 | Throttle/Pedal Pos.Sensor A Circ Range/Performance |
16506 | P0122 | Throttle/Pedal Pos.Sensor A Circ Low Input |
16507 | P0123 | Throttle/Pedal Pos.Sensor A Circ High Input |
16509 | P0125 | Insufficient Coolant Temp.for Closed Loop Fuel Control |
16512 | P0128 | Coolant Thermostat/Valve Temperature below control range |
16514 | P0130 | O2 Sensor Circ.,Bank1-Sensor1 Malfunction |
16515 | P0131 | O2 Sensor Circ.,Bank1-Sensor1 Low Voltage |
16516 | P0132 | O2 Sensor Circ.,Bank1-Sensor1 High Voltage |
16517 | P0133 | O2 Sensor Circ.,Bank1-Sensor1 Slow Response |
16518 | P0134 | O2 Sensor Circ.,Bank1-Sensor1 No Activity Detected |
16519 | P0135 | O2 Sensor Heater Circ.,Bank1-Sensor1 Malfunction |
16520 | P0136 | O2 Sensor Circ.,Bank1-Sensor2 Malfunction |
16521 | P0137 | O2 Sensor Circ.,Bank1-Sensor2 Low Voltage |
16522 | P0138 | O2 Sensor Circ.,Bank1-Sensor2 High Voltage |
16523 | P0139 | O2 Sensor Circ.,Bank1-Sensor2 Slow Response |
16524 | P0140 | O2 Sensor Circ.,Bank1-Sensor2 No Activity Detected |
16525 | P0141 | O2 Sensor Heater Circ.,Bank1-Sensor2 Malfunction |
16534 | P0150 | O2 Sensor Circ.,Bank2-Sensor1 Malfunction |
16535 | P0151 | O2 Sensor Circ.,Bank2-Sensor1 Low Voltage |
16536 | P0152 | O2 Sensor Circ.,Bank2-Sensor1 High Voltage |
16537 | P0153 | O2 Sensor Circ.,Bank2-Sensor1 Slow Response |
16538 | P0154 | O2 Sensor Circ.,Bank2-Sensor1 No Activity Detected |
16539 | P0155 | O2 Sensor Heater Circ.,Bank2-Sensor1 Malfunction |
16540 | P0156 | O2 Sensor Circ.,Bank2-Sensor2 Malfunction |
16541 | P0157 | O2 Sensor Circ.,Bank2-Sensor2 Low Voltage |
16542 | P0158 | O2 Sensor Circ.,Bank2-Sensor2 High Voltage |
16543 | P0159 | O2 Sensor Circ.,Bank2-Sensor2 Slow Response |
16544 | P0160 | O2 Sensor Circ.,Bank2-Sensor2 No Activity Detected |
16545 | P0161 | O2 Sensor Heater Circ.,Bank2-Sensor2 Malfunction |
16554 | P0170 | Fuel Trim,Bank1 Malfunction |
16555 | P0171 | Fuel Trim,Bank1 System too Lean |
16556 | P0172 | Fuel Trim,Bank1 System too Rich |
16557 | P0173 | Fuel Trim,Bank2 Malfunction |
16558 | P0174 | Fuel Trim,Bank2 System too Lean |
16559 | P0175 | Fuel Trim,Bank2 System too Rich |
16566 | P0182 | Fuel temperature sender-G81 Short to ground |
16567 | P0183 | Fuel temperature sender-G81 Interruption/Short to B+ |
16581 | P0197 | Engine Oil Temperature Circuit Low Input |
16582 | P0198 | Engine Oil Temperature Circuit High Input |
16585 | P0201 | Cyl.1, Injector Circuit Fault in electrical circuit |
16586 | P0202 | Cyl.2, Injector Circuit Fault in electrical circuit |
16587 | P0203 | Cyl.3, Injector Circuit Fault in electrical circuit |
16588 | P0204 | Cyl.4, Injector Circuit Fault in electrical circuit |
16589 | P0205 | Cyl.5 Injector Circuit Fault in electrical circuit |
16590 | P0206 | Cyl.6 Injector Circuit Fault in electrical circuit |
16591 | P0207 | Cyl.7 Injector Circuit Fault in electrical circuit |
16592 | P0208 | Cyl.8 Injector Circuit Fault in electrical circuit |
16599 | P0215 | Engine Shut-Off Solenoid Malfunction |
16600 | P0216 | Injector/Injection Timing Control Malfunction |
16603 | P0219 | Engine Overspeed Condition |
16605 | P0221 | Throttle Pos. Sensor -B- Circuit Range/Performance |
16606 | P0222 | Throttle Pos. Sensor -B- Circuit Low Input |
16607 | P0223 | Throttle Pos. Sensor -B- Circuit High Input |
16609 | P0225 | Throttle Pos. Sensor -C- Circuit Voltage supply |
16610 | P0226 | Throttle Pos. Sensor -C- Circuit Range/Performance |
16611 | P0227 | Throttle Pos. Sensor -C- Circuit Low Input |
16612 | P0228 | Throttle Pos. Sensor -C- Circuit Hight Input |
16614 | P0230 | Fuel Pump Primary Circuit Fault in electrical circuit |
16618 | P0234 | Turbocharger Overboost Condition Control limit exceeded |
16619 | P0235 | Turbocharger Boost Sensor (A) Circ Control limit not reached |
16620 | P0236 | Turbocharger Boost Sensor (A) Circ Range/Performance |
16621 | P0237 | Turbocharger Boost Sensor (A) Circ Low Input |
16622 | P0238 | Turbocharger Boost Sensor (A) Circ High Input |
16627 | P0243 | Turbocharger Wastegate Solenoid (A) Open/Short Circuit to Ground |
16629 | P0245 | Turbocharger Wastegate Solenoid (A) Low Input/Short to ground |
16630 | P0246 | Turbocharger Wastegate Solenoid (A) High Input/Short to B+ |
16636 | P0252 | Injection Pump Metering Control (A) Range/Performance |
16645 | P0261 | Cyl.1 Injector Circuit Low Input/Short to ground |
16646 | P0262 | Cyl.1 Injector Circuit High Input/Short to B+ |
16648 | P0264 | Cyl.2 Injector Circuit Low Input/Short to ground |
16649 | P0265 | Cyl.2 Injector Circuit High Input/Short to B+ |
16651 | P0267 | Cyl.3 Injector Circuit Low Input/Short to ground |
16652 | P0268 | Cyl.3 Injector Circuit High Input/Short to B+ |
16654 | P0270 | Cyl.4 Injector Circuit Low Input/Short to ground |
16655 | P0271 | Cyl.4 Injector Circuit High Input/Short to B+ |
16657 | P0273 | Cyl.5 Injector Circuit Low Input/Short to ground |
16658 | P0274 | Cyl.5 Injector Circuit High Input/Short to B+ |
16660 | P0276 | Cyl.6 Injector Circuit Low Input/Short to ground |
16661 | P0277 | Cyl.6 Injector Circuit High Input/Short to B+ |
16663 | P0279 | Cyl.7 Injector Circuit Low Input/Short to ground |
16664 | P0280 | Cyl.7 Injector Circuit High Input/Short to B+ |
16666 | P0282 | Cyl.8 Injector Circuit Low Input/Short to ground |
16667 | P0283 | Cyl.8 Injector Circuit High Input/Short to B+ |
16684 | P0300 | Random/Multiple Cylinder Misfire Detected |
16685 | P0301 | Cyl.1 Misfire Detected |
16686 | P0302 | Cyl.2 Misfire Detected |
16687 | P0303 | Cyl.3 Misfire Detected |
16688 | P0304 | Cyl.4 Misfire Detected |
16689 | P0305 | Cyl.5 Misfire Detected |
16690 | P0306 | Cyl.6 Misfire Detected |
16691 | P0307 | Cyl.7 Misfire Detected |
16692 | P0308 | Cyl.8 Misfire Detected |
16697 | P0313 | Misfire Detected Low Fuel Level |
16698 | P0314 | Single Cylinder Misfire |
16705 | P0321 | Ign./Distributor Eng.Speed Inp.Circ Range/Performance |
16706 | P0322 | Ign./Distributor Eng.Speed Inp.Circ No Signal |
16709 | P0325 | Knock Sensor 1 Circuit Electrical Fault in Circuit |
16710 | P0326 | Knock Sensor 1 Circuit Range/Performance |
16711 | P0327 | Knock Sensor 1 Circ Low Input |
16712 | P0328 | Knock Sensor 1 Circ High Input |
16716 | P0332 | Knock Sensor 2 Circ Low Input |
16717 | P0333 | Knock Sensor 2 Circ High Input |
16719 | P0335 | Crankshaft Pos. Sensor (A) Circ Malfunction |
16720 | P0336 | Crankshaft Pos. Sensor (A) Circ Range/Performance/Missing tooth |
16721 | P0337 | Crankshaft Pos.Sensor (A) Circ Low Input |
16724 | P0340 | Camshaft Pos. Sensor (A) Circ Incorrect allocation |
16725 | P0341 | Camshaft Pos.Sensor Circ Range/Performance |
16726 | P0342 | Camshaft Pos.Sensor Circ Low Input |
16727 | P0343 | Camshaft Pos.Sensor Circ High Input |
16735 | P0351 | Ignition Coil (A) Cyl.1 Prim./Sec. Circ Malfunction |
16736 | P0352 | Ignition Coil (B) Cyl.2 Prim./Sec. Circ Malfunction |
16737 | P0353 | Ignition Coil (C) Cyl.3 Prim./Sec. Circ Malfunction |
16738 | P0354 | Ignition Coil (D) Cyl.4 Prim./Sec. Circ Malfunction |
16739 | P0355 | Ignition Coil (E) Cyl.5 Prim./Sec. Circ Malfunction |
16740 | P0356 | Ignition Coil (F) Cyl.6 Prim./Sec. Circ Malfunction |
16741 | P0357 | Ignition Coil (G) Cyl.7 Prim./Sec. Circ Malfunction |
16742 | P0358 | Ignition Coil (H) Cyl.8 Prim./Sec. Circ Malfunction |
16764 | P0380 | Glow Plug/Heater Circuit (A) Electrical Fault in Circuit |
16784 | P0400 | Exhaust Gas Recirc.Flow Malfunction |
16785 | P0401 | Exhaust Gas Recirc.Flow Insufficient Detected |
16786 | P0402 | Exhaust Gas Recirc.Flow Excessive Detected |
16787 | P0403 | Exhaust Gas Recirc. Contr. Circ Malfunction |
16788 | P0404 | Exhaust Gas Recirc. Contr. Circ Range/Performance |
16789 | P0405 | Exhaust Gas Recirc. Sensor (A) Circ Low Input |
16790 | P0406 | Exhaust Gas Recirc. Sensor (A) Circ High Input |
16791 | P0407 | Exhaust Gas Recirc. Sensor (B) Circ Low Input |
16792 | P0408 | Exhaust Gas Recirc. Sensor (B) Circ High Input |
16794 | P0410 | Sec.Air Inj.Sys Malfunction |
16795 | P0411 | Sec.Air Inj.Sys. Incorrect Flow Detected |
16796 | P0412 | Sec.Air Inj.Sys.Switching Valve A Circ Malfunction |
16802 | P0418 | Sec. Air Inj. Sys. Relay (A) Contr. Circ Malfunction |
16804 | P0420 | Catalyst System,Bank1 Efficiency Below Threshold |
16806 | P0422 | Main Catalyst,Bank1 Below Threshold |
16811 | P0427 | Catalyst Temperature Sensor, Bank 1 Low Input/Short to ground |
16812 | P0428 | Catalyst Temperature Sensor, Bank 1 High Input/Open/Short Circuit to B+ |
16816 | P0432 | Main Catalyst,Bank2 Efficiency Below Threshold |
16820 | P0436 | Catalyst Temperature Sensor, Bank 2 Range/Performance |
16821 | P0437 | Catalyst Temperature Sensor, Bank 2 Low Input/Short to ground |
16822 | P0438 | Catalyst Temperature Sensor, Bank 2 High Input/Open/Short Circuit to B+ |
16824 | P0440 | EVAP Emission Contr.Sys. Malfunction |
16825 | P0441 | EVAP Emission Contr.Sys.Incorrect Purge Flow |
16826 | P0442 | EVAP Emission Contr.Sys.(Small Leak) Leak Detected |
16827 | P0443 | EVAP Emiss. Contr. Sys. Purge Valve Circ Electrical Fault in Circuit |
16836 | P0452 | EVAP Emission Contr.Sys.Press.Sensor Low Input |
16837 | P0453 | EVAP Emission Contr.Sys.Press.Sensor High Input |
16839 | P0455 | EVAP Emission Contr.Sys.(Gross Leak) Leak Detected |
16845 | P0461 | Fuel Level Sensor Circ Range/Performance |
16846 | P0462 | Fuel Level Sensor Circuit Low Input |
16847 | P0463 | Fuel Level Sensor Circuit High Input |
16885 | P0501 | Vehicle Speed Sensor Range/Performance |
16887 | P0503 | Vehicle Speed Sensor Intermittent/Erratic/High Input |
16889 | P0505 | Idle Control System Malfunction |
16890 | P0506 | Idle Control System RPM Lower than Expected |
16891 | P0507 | Idle Control System Higher than Expected |
16894 | P0510 | Closed Throttle Pos.Switch Malfunction |
16915 | P0531 | A/C Refrigerant Pressure Sensor Circuit Range/Performance |
16916 | P0532 | A/C Refrigerant Pressure Sensor Circuit Low Input |
16917 | P0533 | A/C Refrigerant Pressure Sensor Circuit High Input |
16935 | P0551 | Power Steering Pressure Sensor Circuit Range/Performance |
16944 | P0560 | System Voltage Malfunction |
16946 | P0562 | System Voltage Low Voltage |
16947 | P0563 | System Voltage High Voltage |
16952 | P0568 | Cruise Control Set Signal Incorrect Signal |
16955 | P0571 | Cruise/Brake Switch (A) Circ Malfunction |
16984 | P0600 | Serial Comm. Link (Data Bus) Message Missing |
16985 | P0601 | Internal Contr.Module Memory Check Sum Error |
16986 | P0602 | Control Module Programming Error/Malfunction |
16987 | P0603 | Internal Contr.Module (KAM) Error |
16988 | P0604 | Internal Contr.Module Random Access Memory (RAM) Error |
16989 | P0605 | Internal Contr.Module ROM Test Error |
16990 | P0606 | ECM/PCM Processor |
17026 | P0642 | Knock Control Control Module Malfunction |
17029 | P0645 | A/C Clutch Relay Control Circuit |
17034 | P0650 | MIL Control Circuit Electrical Fault in Circuit |
17038 | P0654 | Engine RPM Output Circuit Electrical Fault in Circuit |
17040 | P0656 | Fuel Level Output Circuit Electrical Fault in Circuit |
17084 | P0700 | Transm.Contr.System Malfunction |
17086 | P0702 | Transm.Contr.System Electrical |
17087 | P0703 | Torque Converter/Brake Switch B Circ Malfunction |
17089 | P0705 | Transm.Range Sensor Circ.(PRNDL Inp.) Malfunction |
17090 | P0706 | Transm.Range Sensor Circ Range/Performance |
17091 | P0707 | Transm.Range Sensor Circ Low Input |
17092 | P0708 | Transm.Range Sensor Circ High Input |
17094 | P0710 | Transm.Fluid Temp.Sensor Circ. Malfunction |
17095 | P0711 | Transm.Fluid Temp.Sensor Circ. Range/Performance |
17096 | P0712 | Transm.Fluid Temp.Sensor Circ. Low Input |
17097 | P0713 | Transm.Fluid Temp.Sensor Circ. High Input |
17099 | P0715 | Input Turbine/Speed Sensor Circ. Malfunction |
17100 | P0716 | Input Turbine/Speed Sensor Circ. Range/Performance |
17101 | P0717 | Input Turbine/Speed Sensor Circ. No Signal |
17105 | P0721 | Output Speed Sensor Circ Range/Performance |
17106 | P0722 | Output Speed Sensor Circ No Signal |
17109 | P0725 | Engine Speed Inp.Circ. Malfunction |
17110 | P0726 | Engine Speed Inp.Circ. Range/Performance |
17111 | P0727 | Engine Speed Inp.Circ. No Signal |
17114 | P0730 | Gear Incorrect Ratio |
17115 | P0731 | Gear 1 Incorrect Ratio |
17116 | P0732 | Gear 2 Incorrect Ratio |
17117 | P0733 | Gear 3 Incorrect Ratio |
17118 | P0734 | Gear 4 Incorrect Ratio |
17119 | P0735 | Gear 5 Incorrect Ratio |
17124 | P0740 | Torque Converter Clutch Circ Malfunction |
17125 | P0741 | Torque Converter Clutch Circ Performance or Stuck Off |
17132 | P0748 | Pressure Contr.Solenoid Electrical |
17134 | P0750 | Shift Solenoid A malfunction |
17135 | P0751 | Shift Solenoid A Performance or Stuck Off |
17136 | P0752 | Shift Solenoid A Stuck On |
17137 | P0753 | Shift Solenoid A Electrical |
17140 | P0756 | Shift Solenoid B Performance or Stuck Off |
17141 | P0757 | Shift Solenoid B Stuck On |
17142 | P0758 | Shift Solenoid B Electrical |
17145 | P0761 | Shift Solenoid C Performance or Stuck Off |
17146 | P0762 | Shift Solenoid C Stuck On |
17147 | P0763 | Shift Solenoid C Electrical |
17152 | P0768 | Shift Solenoid D Electrical |
17157 | P0773 | Shift Solenoid E Electrical |
17174 | P0790 | Normal/Performance Switch Circ Malfunction |
17509 | P1101 | O2 Sensor Circ.,Bank1-Sensor1Voltage too Low/Air Leak |
17510 | P1102 | O2 Sensor Heating Circ.,Bank1-Sensor1 Short to B+ |
17511 | P1103 | O2 Sensor Heating Circ.,Bank1-Sensor1 Output too Low |
17512 | P1104 | Bank1-Sensor2 Voltage too Low/Air Leak |
17513 | P1105 | O2 Sensor Heating Circ.,Bank1-Sensor2 Short to B+ |
17514 | P1106 | O2 Sensor Circ.,Bank2-Sensor1 Voltage too Low/Air Leak |
17515 | P1107 | O2 Sensor Heating Circ.,Bank2-Sensor1 Short to B+ |
17516 | P1108 | O2 Sensor Heating Circ.,Bank2-Sensor1 Output too Low |
17517 | P1109 | O2 Sensor Circ.,Bank2-Sensor2 Voltage too Low/Air Leak |
17518 | P1110 | O2 Sensor Heating Circ.,Bank2-Sensor2 Short to B+ |
17519 | P1111 | O2 Control (Bank 1) System too lean |
17520 | P1112 | O2 Control (Bank 1) System too rich |
17521 | P1113 | Bank1-Sensor1 Internal Resistance too High |
17522 | P1114 | Bank1-Sensor2 Internal Resistant too High |
17523 | P1115 | O2 Sensor Heater Circ.,Bank1-Sensor1 Short to Ground |
17524 | P1116 | O2 Sensor Heater Circ.,Bank1-Sensor1 Open |
17525 | P1117 | O2 Sensor Heater Circ.,Bank1-Sensor2 Short to Ground |
17526 | P1118 | O2 Sensor Heater Circ.,Bank1-Sensor2 Open |
17527 | P1119 | O2 Sensor Heater Circ.,Bank2-Sensor1 Short to Ground |
17528 | P1120 | O2 Sensor Heater Circ.,Bank2-Sensor1 Open |
17529 | P1121 | O2 Sensor Heater Circ.,Bank2-Sensor2 Short to Ground |
17530 | P1122 | O2 Sensor Heater Circ.,Bank2-Sensor2 Open |
17531 | P1123 | Long Term Fuel Trim Add.Air.,Bank1 System too Rich |
17532 | P1124 | Long Term Fuel Trim Add.Air.,Bank1 System too Lean |
17533 | P1125 | Long Term Fuel Trim Add.Air.,Bank2 System too Rich |
17534 | P1126 | Long Term Fuel Trim Add.Air.,Bank2 System too Lean |
17535 | P1127 | Long Term Fuel Trim mult.,Bank1 System too Rich |
17536 | P1128 | Long Term Fuel Trim mult.,Bank1 System too Lean |
17537 | P1129 | Long Term Fuel Trim mult.,Bank2 System too Rich |
17538 | P1130 | Long Term Fuel Trim mult.,Bank2 System too Lean |
17539 | P1131 | Bank2-Sensor1 Internal Rsistance too High |
17540 | P1132 | O2 Sensor Heating Circ.,Bank1+2-Sensor1 Short to B+ |
17541 | P1133 | O2 Sensor Heating Circ.,Bank1+2-Sensor1 Electrical Malfunction |
17542 | P1134 | O2 Sensor Heating Circ.,Bank1+2-Sensor2 Short to B+ |
17543 | P1135 | O2 Sensor Heating Circ.,Bank1+2-Sensor2 Electrical Malfunction |
17544 | P1136 | Long Term Fuel Trim Add.Fuel,Bank1 System too Lean |
17545 | P1137 | Long Term Fuel Trim Add.Fuel,Bank1 System too Rich |
17546 | P1138 | Long Term Fuel Trim Add.Fuel,Bank2 System too Lean |
17547 | P1139 | Long Term Fuel Trim Add.Fuel,Bank2 System too Rich |
17548 | P1140 | Bank2-Sensor2 Internal Resistance too High |
17549 | P1141 | Load Calculation Cross Check Range/Performance |
17550 | P1142 | Load Calculation Cross Check Lower Limit Exceeded |
17551 | P1143 | Load Calculation Cross Check Upper Limit Exceeded |
17552 | P1144 | Mass or Volume Air Flow Circ Open/Short to Ground |
17553 | P1145 | Mass or Volume Air Flow Circ Short to B+ |
17554 | P1146 | Mass or Volume Air Flow Circ Supply Malfunction |
17555 | P1147 | O2 Control (Bank 2) System too lean |
17556 | P1148 | O2 Control (Bank 2) System too rich |
17557 | P1149 | O2 Control (Bank 1) Out of range |
17558 | P1150 | O2 Control (Bank 2) Out of range |
17559 | P1151 | Bank1, Long Term Fuel Trim, Range 1 Leanness Lower Limit Exceeded |
17560 | P1152 | Bank1, Long Term Fuel Trim, Range 2 Leanness Lower Limit Exceeded |
17562 | P1154 | Manifold Switch Over Malfunction |
17563 | P1155 | Manifold Abs.Pressure Sensor Circ. Short to B+ |
17564 | P1156 | Manifold Abs.Pressure Sensor Circ. Open/Short to Ground |
17565 | P1157 | Manifold Abs.Pressure Sensor Circ. Power Supply Malfunction |
17566 | P1158 | Manifold Abs.Pressure Sensor Circ. Range/Performance |
17568 | P1160 | Manifold Temp.Sensor Circ. Short to Ground |
17569 | P1161 | Manifold Temp.Sensor Circ. Open/Short to B+ |
17570 | P1162 | Fuel Temp.Sensor Circ. Short to Ground |
17571 | P1163 | Fuel Temp.Sensor Circ. Open/Short to B+ |
17572 | P1164 | Fuel Temperature Sensor Range/Performance/Incorrect Signal |
17573 | P1165 | Bank1, Long Term Fuel Trim, Range 1 Rich Limit Exceeded |
17574 | P1166 | Bank1, Long Term Fuel Trim, Range 2 Rich Limit Exceeded |
17579 | P1171 | Throttle Actuation Potentiometer Sign.2 Range/Performance |
17580 | P1172 | Throttle Actuation Potentiometer Sign.2 Signal too Low |
17581 | P1173 | Throttle Actuation Potentiometer Sign.2 Signal too High |
17582 | P1174 | Fuel Trim, Bank 1 Different injection times |
17584 | P1176 | O2 Correction Behind Catalyst,B1 Limit Attained |
17585 | P1177 | O2 Correction Behind Catalyst,B2 Limit Attained |
17586 | P1178 | Linear 02 Sensor / Pump Current Open Circuit |
17587 | P1179 | Linear 02 Sensor / Pump Current Short to ground |
17588 | P1180 | Linear 02 Sensor / Pump Current Short to B+ |
17589 | P1181 | Linear 02 Sensor / Reference Voltage Open Circuit |
17590 | P1182 | Linear 02 Sensor / Reference Voltage Short to ground |
17591 | P1183 | Linear 02 Sensor / Reference Voltage Short to B+ |
17592 | P1184 | Linear 02 Sensor / Common Ground Wire Open Circuit |
17593 | P1185 | Linear 02 Sensor / Common Ground Wire Short to ground |
17594 | P1186 | Linear 02 Sensor / Common Ground Wire Short to B+ |
17595 | P1187 | Linear 02 Sensor / Compens. Resistor Open Circuit |
17596 | P1188 | Linear 02 Sensor / Compens. Resistor Short to ground |
17597 | P1189 | Linear 02 Sensor / Compens. Resistor Short to B+ |
17598 | P1190 | Linear 02 Sensor / Reference Voltage Incorrect Signal |
17604 | P1196 | O2 Sensor Heater Circ.,Bank1-Sensor1 Electrical Malfunction |
17605 | P1197 | O2 Sensor Heater Circ.,Bank2-Sensor1 Electrical Malfunction |
17606 | P1198 | O2 Sensor Heater Circ.,Bank1-Sensor2 Electrical Malfunction |
17607 | P1199 | O2 Sensor Heater Circ.,Bank2-Sensor2 Electrical Malfunction |
17609 | P1201 | Cyl.1-Fuel Inj.Circ. Electrical Malfunction |
17610 | P1202 | Cyl.2-Fuel Inj.Circ. Electrical Malfunction |
17611 | P1203 | Cyl.3-Fuel Inj.Circ. Electrical Malfunction |
17612 | P1204 | Cyl.4-Fuel Inj.Circ. Electrical Malfunction |
17613 | P1205 | Cyl.5-Fuel Inj.Circ. Electrical Malfunction |
17614 | P1206 | Cyl.6-Fuel Inj.Circ. Electrical Malfunction |
17615 | P1207 | Cyl.7-Fuel Inj.Circ. Electrical Malfunction |
17616 | P1208 | Cyl.8-Fuel Inj.Circ. Electrical Malfunction |
17617 | P1209 | Intake valves for cylinder shut-off Short circuit to ground |
17618 | P1210 | Intake valves for cylinder shut-off Short to B+ |
17619 | P1211 | Intake valves for cylinder shut-off Open circuit |
17621 | P1213 | Cyl.1-Fuel Inj.Circ. Short to B+ |
17622 | P1214 | Cyl.2-Fuel Inj.Circ. Short to B+ |
17623 | P1215 | Cyl.3-Fuel Inj.Circ. Short to B+ |
17624 | P1216 | Cyl.4-Fuel Inj.Circ. Short to B+ |
17625 | P1217 | Cyl.5-Fuel Inj.Circ. Short to B+ |
17626 | P1218 | Cyl.6-Fuel Inj.Circ. Short to B+ |
17627 | P1219 | Cyl.7-Fuel Inj.Circ. Short to B+ |
17628 | P1220 | Cyl.8-Fuel Inj.Circ. Short to B+ |
17629 | P1221 | Cylinder shut-off exhaust valves Short circuit to ground |
17630 | P1222 | Cylinder shut-off exhaust valves Short to B+ |
17631 | P1223 | Cylinder shut-off exhaust valves Open circuit |
17633 | P1225 | Cyl.1-Fuel Inj.Circ. Short to Ground |
17634 | P1226 | Cyl.2-Fuel Inj.Circ. Short to Ground |
17635 | P1227 | Cyl.3-Fuel Inj.Circ. Short to Ground |
17636 | P1228 | Cyl.4-Fuel Inj.Circ. Short to Ground |
17637 | P1229 | Cyl.5-Fuel Inj.Circ. Short to Ground |
17638 | P1230 | Cyl.6-Fuel Inj.Circ. Short to Ground |
17639 | P1231 | Cyl.7-Fuel Inj.Circ. Short to Ground |
17640 | P1232 | Cyl.8-Fuel Inj.Circ. Short to Ground |
17645 | P1237 | Cyl.1-Fuel Inj.Circ. Open Circ. |
17646 | P1238 | Cyl.2-Fuel Inj.Circ. Open Circ. |
17647 | P1239 | Cyl.3-Fuel Inj.Circ. Open Circ. |
17648 | P1240 | Cyl.4-Fuel Inj.Circ. Open Circ. |
17649 | P1241 | Cyl.5-Fuel Inj.Circ. Open Circ. |
17650 | P1242 | Cyl.6-Fuel Inj.Circ. Open Circ. |
17651 | P1243 | Cyl.7-Fuel Inj.Circ. Open Circ. |
17652 | P1244 | Cyl.8-Fuel Inj.Circ. Open Circ. |
17653 | P1245 | Needle Lift Sensor Circ. Short to Ground |
17654 | P1246 | Needle Lift Sensor Circ. Range/Performance |
17655 | P1247 | Needle Lift Sensor Circ. Open/Short to B+ |
17656 | P1248 | Injection Start Control Deviation |
17657 | P1249 | Fuel consumption signal Electrical Fault in Circuit |
17658 | P1250 | Fuel Level Too Low |
17659 | P1251 | Start of Injection Solenoid Circ Short to B+ |
17660 | P1252 | Start of Injection Solenoid Circ Open/Short to Ground |
17661 | P1253 | Fuel consumption signal Short to ground |
17662 | P1254 | Fuel consumption signal Short to B+ |
17663 | P1255 | Engine Coolant Temp.Circ Short to Ground |
17664 | P1256 | Engine Coolant Temp.Circ Open/Short to B+ |
17665 | P1257 | Engine Coolant System Valve Open |
17666 | P1258 | Engine Coolant System Valve Short to B+ |
17667 | P1259 | Engine Coolant System Valve Short to Ground |
17688 | P1280 | Fuel Inj.Air Contr.Valve Circ. Flow too Low |
17691 | P1283 | Fuel Inj.Air Contr.Valve Circ. Electrical Malfunction |
17692 | P1284 | Fuel Inj.Air Contr.Valve Circ. Open |
17693 | P1285 | Fuel Inj.Air Contr.Valve Circ. Short to Ground |
17694 | P1286 | Fuel Inj.Air Contr.Valve Circ. Short to B+ |
17695 | P1287 | Turbocharger bypass valve open |
17696 | P1288 | Turbocharger bypass valve short to B+ |
17697 | P1289 | Turbocharger bypass valve short to ground |
17704 | P1296 | Cooling system malfunction |
17705 | P1297 | Connection turbocharger - throttle valve pressure hose |
17708 | P1300 | Misfire detected Reason: Fuel level too low |
17721 | P1319 | Knock Sensor 1 Circ. Short to Ground |
17728 | P1320 | Knock Sensor 2 Circ. Short to Ground |
17729 | P1321 | Knock Sensor 3 Circ. Low Input |
17730 | P1322 | Knock Sensor 3 Circ. High Input |
17731 | P1323 | Knock Sensor 4 Circ. Low Input |
17732 | P1324 | Knock Sensor 4 Circ. High Input |
17733 | P1325 | Cyl.1-Knock Contr. Limit Attained |
17734 | P1326 | Cyl.2-Knock Contr. Limit Attained |
17735 | P1327 | Cyl.3-Knock Contr. Limit Attained |
17736 | P1328 | Cyl.4-Knock Contr. Limit Attained |
17737 | P1329 | Cyl.5-Knock Contr. Limit Attained |
17738 | P1330 | Cyl.6-Knock Contr. Limit Attained |
17739 | P1331 | Cyl.7-Knock Contr. Limit Attained |
17740 | P1332 | Cyl.8-Knock Contr. Limit Attained |
17743 | P1335 | Engine Torque Monitoring 2 Control Limint Exceeded |
17744 | P1336 | Engine Torque Monitoring Adaptation at limit |
17745 | P1337 | Camshaft Pos.Sensor,Bank1 Short to Ground |
17746 | P1338 | Camshaft Pos.Sensor,Bank1 Open Circ./Short to B+ |
17747 | P1339 | Crankshaft Pos./Engine Speed Sensor Cross Connected |
17748 | P1340 | Crankshaft-/Camshaft Pos.Sens.Signals Out of Sequence |
17749 | P1341 | Ignition Coil Power Output Stage 1 Short to Ground |
17750 | P1342 | Ignition Coil Power Output Stage 1 Short to B+ |
17751 | P1343 | Ignition Coil Power Output Stage 2 Short to Ground |
17752 | P1344 | Ignition Coil Power Output Stage 2 Short to B+ |
17753 | P1345 | Ignition Coil Power Output Stage 3 Short to Ground |
17754 | P1346 | Ignition Coil Power Output Stage 3 Short to B+ |
17755 | P1347 | Bank2,Crankshaft-/Camshaft os.Sens.Sign. Out of Sequence |
17756 | P1348 | Ignition Coil Power Output Stage 1 Open Circuit |
17757 | P1349 | Ignition Coil Power Output Stage 2 Open Circuit |
17758 | P1350 | Ignition Coil Power Output Stage 3 Open Circuit |
17762 | P1354 | Modulation Piston Displ.Sensor Circ. Malfunction |
17763 | P1355 | Cyl. 1, ignition circuit Open Circuit |
17764 | P1356 | Cyl. 1, ignition circuit Short to B+ |
17765 | P1357 | Cyl. 1, ignition circuit Short to ground |
17766 | P1358 | Cyl. 2, ignition circuit Open Circuit |
17767 | P1359 | Cyl. 2, ignition circuit Short Circuit to B+ |
17768 | P1360 | Cyl. 2, ignition circuit Short Circuit to Ground |
17769 | P1361 | Cyl. 3, ignition circuit Open Circuit |
17770 | P1362 | Cyl. 3, ignition circuit Short Circuit to B+ |
17771 | P1363 | Cyl. 3, ignition circuit Short Circuit to ground |
17772 | P1364 | Cyl. 4 ignition circuit Open Circuit |
17773 | P1365 | Cyl. 4 ignition circuit Short circuit to B+ |
17774 | P1366 | Cyl. 4 ignition circuit Short circuit to ground |
17775 | P1367 | Cyl. 5, ignition circuit Open Circuit |
17776 | P1368 | Cyl. 5, ignition circuit Short Circuit to B+ |
17777 | P1369 | Cyl. 5, ignition circuit short to ground |
17778 | P1370 | Cyl. 6, ignition circuit Open Circuit |
17779 | P1371 | Cyl. 6, ignition circuit Short Circuit to B+ |
17780 | P1372 | Cyl. 6, ignition circuit short to ground |
17781 | P1373 | Cyl. 7, ignition circuit Open Circuit |
17782 | P1374 | Cyl. 7, ignition circuit Short Circuit to B+ |
17783 | P1375 | Cyl. 7, ignition circuit short to ground |
17784 | P1376 | Cyl. 8, ignition circuit Open Circuit |
17785 | P1377 | Cyl. 8, ignition circuit Short Circuit to B+ |
17786 | P1378 | Cyl. 8, ignition circuit short to ground |
17794 | P1386 | Internal Control Module Knock Control Circ.Error |
17795 | P1387 | Internal Contr. Module altitude sensor error |
17796 | P1388 | Internal Contr. Module drive by wire error |
17799 | P1391 | Camshaft Pos.Sensor,Bank2 Short to Ground |
17800 | P1392 | Camshaft Pos.Sensor,Bank2 Open Circ./Short to B+ |
17801 | P1393 | Ignition Coil Power Output Stage 1 Electrical Malfunction |
17802 | P1394 | Ignition Coil Power Output Stage 2 Electrical Malfunction |
17803 | P1395 | Ignition Coil Power Output Stage 3 Electrical Malfunction |
17804 | P1396 | Engine Speed Sensor Missing Tooth |
17805 | P1397 | Engine speed wheel Adaptation limit reached |
17806 | P1398 | Engine RPM signal, TD Short to ground |
17807 | P1399 | Engine RPM signal, TD Short Circuit to B+ |
17808 | P1400 | EGR Valve Circ Electrical Malfunction |
17809 | P1401 | EGR Valve Circ Short to Ground |
17810 | P1402 | EGR Valve Circ Short to B+ |
17811 | P1403 | EGR Flow Deviation |
17812 | P1404 | EGR Flow Basic Setting not carried out |
17814 | P1406 | EGR Temp.Sensor Range/Performance |
17815 | P1407 | EGR Temp.Sensor Signal too Low |
17816 | P1408 | EGR Temp.Sensor Signal too High |
17817 | P1409 | Tank Ventilation Valve Circ. Electrical Malfunction |
17818 | P1410 | Tank Ventilation Valve Circ. Short to B+ |
17819 | P1411 | Sec.Air Inj.Sys.,Bank2 Flow too Flow |
17820 | P1412 | EGR Different.Pressure Sensor Signal too Low |
17821 | P1413 | EGR Different.Pressure Sensor Signal too High |
17822 | P1414 | Sec.Air Inj.Sys.,Bank2 Leak Detected |
17825 | P1417 | Fuel Level Sensor Circ Signal too Low |
17826 | P1418 | Fuel Level Sensor Circ Signal too High |
17828 | P1420 | Sec.Air Inj.Valve Circ Electrical Malfunction |
17829 | P1421 | Sec.Air Inj.Valve Circ Short to Ground |
17830 | P1422 | Sec.Air Inj.Sys.Contr.Valve Circ Short to B+ |
17831 | P1423 | Sec.Air Inj.Sys.,Bank1 Flow too Low |
17832 | P1424 | Sec.Air Inj.Sys.,Bank1 Leak Detected |
17833 | P1425 | Tank Vent.Valve Short to Ground |
17834 | P1426 | Tank Vent.Valve Open |
17840 | P1432 | Sec.Air Inj.Valve Open |
17841 | P1433 | Sec.Air Inj.Sys.Pump Relay Circ. open |
17842 | P1434 | Sec.Air Inj.Sys.Pump Relay Circ. Short to B+ |
17843 | P1435 | Sec.Air Inj.Sys.Pump Relay Circ. Short to ground |
17844 | P1436 | Sec.Air Inj.Sys.Pump Relay Circ. Electrical Malfunction |
17847 | P1439 | EGR Potentiometer Error in Basic Seting |
17848 | P1440 | EGR Valve Power Stage Open |
17849 | P1441 | EGR Valve Circ Open/Short to Ground |
17850 | P1442 | EGR Valve Position Sensor Signal too high |
17851 | P1443 | EGR Valve Position Sensor Signal too low |
17852 | P1444 | EGR Valve Position Sensor range/performance |
17853 | P1445 | Catalyst Temp.Sensor 2 Circ. Range/Performance |
17854 | P1446 | Catalyst Temp.Circ Short to Ground |
17855 | P1447 | Catalyst Temp.Circ Open/Short to B+ |
17856 | P1448 | Catalyst Temp.Sensor 2 Circ. Short to Ground |
17857 | P1449 | Catalyst Temp.Sensor 2 Circ. Open/Short to B+ |
17858 | P1450 | Sec.Air Inj.Sys.Circ Short to B+ |
17859 | P1451 | Sec.Air Inj.Sys.Circ Short to Ground |
17860 | P1452 | Sec.Air Inj.Sys. Open Circ. |
17861 | P1453 | Exhaust gas temperature sensor 1 open/short to B+ |
17862 | P1454 | Exhaust gas temperature sensor short 1 to ground |
17863 | P1455 | Exhaust gas temperature sensor 1 range/performance |
17864 | P1456 | Exhaust gas temperature control bank 1 limit attained |
17865 | P1457 | Exhaust gas temperature sensor 2 open/short to B+ |
17866 | P1458 | Exhaust gas temperature sensor 2 short to ground |
17867 | P1459 | Exhaust gas temperature sensor 2 range/performance |
17868 | P1460 | Exhaust gas temperature control bank 2 limit attained |
17869 | P1461 | Exhaust gas temperature control bank 1 Range/Performance |
17870 | P1462 | Exhaust gas temperature control bank 2 Range/Performance |
17873 | P1465 | Additive Pump Short Circuit to B+ |
17874 | P1466 | Additive Pump Open/Short to Ground |
17875 | P1467 | EVAP Canister Purge Solenoid Valve Short Circuit to B+ |
17876 | P1468 | EVAP Canister Purge Solenoid Valve Short Circuit to Ground |
17877 | P1469 | EVAP Canister Purge Solenoid Valve Open Circuit |
17878 | P1470 | EVAP Emission Contr.LDP Circ Electrical Malfunction |
17879 | P1471 | EVAP Emission Contr.LDP Circ Short to B+ |
17880 | P1472 | EVAP Emission Contr.LDP Circ Short to Ground |
17881 | P1473 | EVAP Emission Contr.LDP Circ Open Circ. |
17882 | P1474 | EVAP Canister Purge Solenoid Valve electrical malfunction |
17883 | P1475 | EVAP Emission Contr.LDP Circ Malfunction/Signal Circ.Open |
17884 | P1476 | EVAP Emission Contr.LDP Circ Malfunction/Insufficient Vacuum |
17885 | P1477 | EVAP Emission Contr.LDP Circ Malfunction |
17886 | P1478 | EVAP Emission Contr.LDP Circ Clamped Tube Detected |
17908 | P1500 | Fuel Pump Relay Circ. Electrical Malfunction |
17909 | P1501 | Fuel Pump Relay Circ. Short to Ground |
17910 | P1502 | Fuel Pump Relay Circ. Short to B+ |
17911 | P1503 | Load signal from Alternator Term. DF Range/performance/Incorrect Signal |
17912 | P1504 | Intake Air Sys.Bypass Leak Detected |
17913 | P1505 | Closed Throttle Pos. Does Not Close/Open Circ |
17914 | P1506 | Closed Throttle Pos.Switch Does Not Open/Short to Ground |
17915 | P1507 | Idle Sys.Learned Value Lower Limit Attained |
17916 | P1508 | Idle Sys.Learned Value Upper Limit Attained |
17917 | P1509 | Idle Air Control Circ. Electrical Malfunction |
17918 | P1510 | Idle Air Control Circ. Short to B+ |
17919 | P1511 | Intake Manifold Changeover Valve circuit electrical malfunction |
17920 | P1512 | Intake Manifold Changeover Valve circuit Short to B+ |
17921 | P1513 | Intake Manifold Changeover Valve2 circuit Short to B+ |
17922 | P1514 | Intake Manifold Changeover Valve2 circuit Short to ground |
17923 | P1515 | Intake Manifold Changeover Valve circuit Short to Ground |
17924 | P1516 | Intake Manifold Changeover Valve circuit Open |
17925 | P1517 | Main Relay Circ. Electrical Malfunction |
17926 | P1518 | Main Relay Circ. Short to B+ |
17927 | P1519 | Intake Camshaft Contr.,Bank1 Malfunction |
17928 | P1520 | Intake Manifold Changeover Valve2 circuit Open |
17929 | P1521 | Intake Manifold Changeover Valve2 circuit electrical malfunction |
17930 | P1522 | Intake Camshaft Contr.,Bank2 Malfunction |
17931 | P1523 | Crash Signal from Airbag Control Unit range/performance |
17933 | P1525 | Intake Camshaft Contr.Circ.,Bank1 Electrical Malfunction |
17934 | P1526 | Intake Camshaft Contr.Circ.,Bank1 Short to B+ |
17935 | P1527 | Intake Camshaft Contr.Circ.,Bank1 Short to Ground |
17936 | P1528 | Intake Camshaft Contr.Circ.,Bank1 Open |
17937 | P1529 | Camshaft Control Circuit Short to B+ |
17938 | P1530 | Camshaft Control Circuit Short to ground |
17939 | P1531 | Camshaft Control Circuit open |
17941 | P1533 | Intake Camshaft Contr.Circ.,Bank2 Electrical Malfunction |
17942 | P1534 | Intake Camshaft Contr.Circ.,Bank2 Short to B+ |
17943 | P1535 | Intake Camshaft Contr.Circ.,Bank2 Short to Ground |
17944 | P1536 | Intake Camshaft Contr.Circ.,Bank2 Open |
17945 | P1537 | Engine Shutoff Solenoid Malfunction |
17946 | P1538 | Engine Shutoff Solenoid Open/Short to Ground |
17947 | P1539 | Clutch Vacuum Vent Valve Switch Incorrect signal |
17948 | P1540 | Vehicle Speed Sensor High Input |
17949 | P1541 | Fuel Pump Relay Circ Open |
17950 | P1542 | Throttle Actuation Potentiometer Range/Performance |
17951 | P1543 | Throttle Actuation Potentiometer Signal too Low |
17952 | P1544 | Throttle Actuation Potentiometer Signal too High |
17953 | P1545 | Throttle Pos.Contr Malfunction |
17954 | P1546 | Boost Pressure Contr.Valve Short to B+ |
17955 | P1547 | Boost Pressure Contr.Valve Short to Ground |
17956 | P1548 | Boost Pressure Contr.Valve Open |
17957 | P1549 | Boost Pressure Contr.Valve Short to Ground |
17958 | P1550 | Charge Pressure Deviation |
17959 | P1551 | Barometric Pressure Sensor Circ. Short to B+ |
17960 | P1552 | Barometric Pressure Sensor Circ. Open/Short to Ground |
17961 | P1553 | Barometric/manifold pressure signal ratio out of range |
17962 | P1554 | Idle Speed Contr.Throttle Pos. Basic Setting Conditions not met |
17963 | P1555 | Charge Pressure Upper Limit exceeded |
17964 | P1556 | Charge Pressure Contr. Negative Deviation |
17965 | P1557 | Charge Pressure Contr. Positive Deviation |
17966 | P1558 | Throttle Actuator Electrical Malfunction |
17967 | P1559 | Idle Speed Contr.Throttle Pos. Adaptation Malfunction |
17968 | P1560 | Maximum Engine Speed Exceeded |
17969 | P1561 | Quantity Adjuster Deviation |
17970 | P1562 | Quantity Adjuster Upper Limit Attained |
17971 | P1563 | Quantity Adjuster Lower Limit Attained |
17972 | P1564 | Idle Speed Contr.Throttle Pos. Low Voltage During Adaptation |
17973 | P1565 | Idle Speed Control Throttle Position lower limit not attained |
17974 | P1566 | Load signal from A/C compressor range/performance |
17975 | P1567 | Load signal from A/C compressor no signal |
17976 | P1568 | Idle Speed Contr.Throttle Pos. mechanical Malfunction |
17977 | P1569 | Cruise control switch Incorrect signal |
17978 | P1570 | Contr.Module Locked |
17979 | P1571 | Left Eng. Mount Solenoid Valve Short to B+ |
17980 | P1572 | Left Eng. Mount Solenoid Valve Short to ground |
17981 | P1573 | Left Eng. Mount Solenoid Valve Open circuit |
17982 | P1574 | Left Eng. Mount Solenoid Valve Electrical fault in circuit |
17983 | P1575 | Right Eng. Mount Solenoid Valve Short to B+ |
17984 | P1576 | Right Eng. Mount Solenoid Valve Short to ground |
17985 | P1577 | Right Eng. Mount Solenoid Valve Open circuit |
17986 | P1578 | Right Eng. Mount Solenoid Valve Electrical fault in circuit |
17987 | P1579 | Idle Speed Contr.Throttle Pos. Adaptation not started |
17988 | P1580 | Throttle Actuator B1 Malfunction |
17989 | P1581 | Idle Speed Contr.Throttle Pos. Basic Setting Not Carried Out |
17990 | P1582 | Idle Adaptation at Limit |
17991 | P1583 | Transmission mount valves Short to B+ |
17992 | P1584 | Transmission mount valves Short to ground |
17993 | P1585 | Transmission mount valves Open circuit |
17994 | P1586 | Engine mount solenoid valves Short to B+ |
17995 | P1587 | Engine mount solenoid valves Short to ground |
17996 | P1588 | Engine mount solenoid valves Open circuit |
18008 | P1600 | Power Supply (B+) Terminal 15 Low Voltage |
18010 | P1602 | Power Supply (B+) Terminal 30 Low Voltage |
18011 | P1603 | Internal Control Module Malfunction |
18012 | P1604 | Internal Control Module Driver Error |
18013 | P1605 | Rough Road/Acceleration Sensor Electrical Malfunction |
18014 | P1606 | Rough Road Spec Engine Torque ABS-ECU Electrical Malfunction |
18015 | P1607 | Vehicle speed signal Error message from instrument cluster |
18016 | P1608 | Steering angle signal Error message from steering angle sensor |
18017 | P1609 | Crash shut-down activated |
18019 | P1611 | MIL Call-up Circ./Transm.Contr.Module Short to Ground |
18020 | P1612 | Electronic Control Module Incorrect Coding |
18021 | P1613 | MIL Call-up Circ Open/Short to B+ |
18022 | P1614 | MIL Call-up Circ./Transm.Contr.Module Range/Performance |
18023 | P1615 | Engine Oil Temperature Sensor Circuit range/performance |
18024 | P1616 | Glow Plug/Heater Indicator Circ. Short to B+ |
18025 | P1617 | Glow Plug/Heater Indicator Circ. Open/Short to Ground |
18026 | P1618 | Glow Plug/Heater Relay Circ. Short to B+ |
18027 | P1619 | Glow Plug/Heater Relay Circ. Open/Short to Ground |
18028 | P1620 | Engine coolant temperature signal open/short to B+ |
18029 | P1621 | Engine coolant temperature signal short to ground |
18030 | P1622 | Engine coolant temperature signal range/performance |
18031 | P1623 | Data Bus Powertrain No Communication |
18032 | P1624 | MIL Request Sign.active |
18033 | P1625 | Data-Bus Powertrain Unplausible Message from Transm.Contr. |
18034 | P1626 | Data-Bus Powertrain Missing Message from Transm.Contr. |
18035 | P1627 | Data-Bus Powertrain missing message from fuel injection pump |
18036 | P1628 | Data-Bus Powertrain missing message from steering sensor |
18037 | P1629 | Data-Bus Powertrain missing message from distance control |
18038 | P1630 | Accelera.Pedal Pos.Sensor 1 Signal too Low |
18039 | P1631 | Accelera.Pedal Pos.Sensor 1 Signal too High |
18040 | P1632 | Accelera.Pedal Pos.Sensor 1 Power Supply Malfunction |
18041 | P1633 | Accelera.Pedal Pos.Sensor 2 Signal too Low |
18042 | P1634 | Accelera.Pedal Pos.Sensor 2 Signal too High |
18043 | P1635 | Data Bus Powertrain missing message f.air condition control |
18044 | P1636 | Data Bus Powertrain missing message from Airbag control |
18045 | P1637 | Data Bus Powertrain missing message f.central electr.control |
18046 | P1638 | Data Bus Powertrain missing message from clutch control |
18047 | P1639 | Accelera.Pedal Pos.Sensor 1+2 Range/Performance |
18048 | P1640 | Internal Contr.Module (EEPROM) Error |
18049 | P1641 | Please check DTC Memory of Air Condition ECU |
18050 | P1642 | Please check DTC Memory of Airbag ECU |
18051 | P1643 | Please check DTC Memory of central electric ECU |
18052 | P1644 | Please check DTC Memory of clutch ECU |
18053 | P1645 | Data Bus Powertrain missing message f.all wheel drive contr. |
18054 | P1646 | Please Check DTC Memory of all wheel drive ECU |
18055 | P1647 | Please check coding of ECUs in Data Bus Powertrain |
18056 | P1648 | Data Bus Powertrain Malfunction |
18057 | P1649 | Data Bus Powertrain Missing message from ABS Control Module |
18058 | P1650 | Data Bus Powertrain Missing message fr.instrument panel ECU |
18059 | P1651 | Data Bus Powertrain missing messages |
18060 | P1652 | Please check DTC Memory of transmission ECU |
18061 | P1653 | Please check DTC Memory of ABS Control Module |
18062 | P1654 | Please check DTC Memory of control panel ECU |
18063 | P1655 | Please check DTC Memory of ADR Control Module |
18064 | P1656 | A/C clutch relay circuit short to ground |
18065 | P1657 | A/C clutch relay circuit short to B+ |
18066 | P1658 | Data Bus Powertrain Incorrect signal from ADR Control Module |
18084 | P1676 | Drive by Wire-MIL Circ. Electrical Malfunction |
18085 | P1677 | Drive by Wire-MIL Circ. Short to B+ |
18086 | P1678 | Drive by Wire-MIL Circ. Short to Ground |
18087 | P1679 | Drive by Wire-MIL Circ. Open |
18089 | P1681 | Contr.Unit Programming, Programming not Finished |
18092 | P1684 | Contr.Unit Programming Communication Error |
18094 | P1686 | Contr.Unit Error Programming Error |
18098 | P1690 | Malfunction Indication Light Malfunction |
18099 | P1691 | Malfunction Indication Light Open |
18100 | P1692 | Malfunction Indication Light Short to Ground |
18101 | P1693 | Malfunction Indication Light Short to B+ |
18102 | P1694 | Malfunction Indication Light Open/Short to Ground |
18112 | P1704 | Kick Down Switch Malfunction |
18113 | P1705 | Gear/Ratio Monitoring Adaptation limit reached |
18119 | P1711 | Wheel Speed Signal 1 Range/Performance |
18124 | P1716 | Wheel Speed Signal 2 Range/Performance |
18129 | P1721 | Wheel Speed Signal 3 Range/Performance |
18131 | P1723 | Starter Interlock Circ. Open |
18132 | P1724 | Starter Interlock Circ. Short to Ground |
18134 | P1726 | Wheel Speed Signal 4 Range/Performance |
18136 | P1728 | Different Wheel Speed Signals Range/Performance |
18137 | P1729 | Starter Interlock Circ. Short to B+ |
18141 | P1733 | Tiptronic Switch Down Circ. Short to Ground |
18147 | P1739 | Tiptronic Switch up Circ. Short to Ground |
18148 | P1740 | Clutch temperature control |
18149 | P1741 | Clutch pressure adaptation at limit |
18150 | P1742 | Clutch torque adaptation at limit |
18151 | P1743 | Clutch slip control signal too high |
18152 | P1744 | Tiptronic Switch Recognition Circ. Short to Ground |
18153 | P1745 | Transm.Contr.Unit Relay Short to B+ |
18154 | P1746 | Transm.Contr.Unit Relay Malfunction |
18155 | P1747 | Transm.Contr.Unit Relay Open/Short to Ground |
18156 | P1748 | Transm.Contr.Unit Self-Check |
18157 | P1749 | Transm.Contr.Unit Incorrect Coded |
18158 | P1750 | Power Supply Voltage Low Voltage |
18159 | P1751 | Power Supply Voltage High Voltage |
18160 | P1752 | Power Supply Malfunction |
18168 | P1760 | Shift Lock Malfunction |
18169 | P1761 | Shift Lock Short to Ground |
18170 | P1762 | Shift Lock Short to B+ |
18171 | P1763 | Shift Lock Open |
18172 | P1764 | Transmission temperature control |
18173 | P1765 | Hydraulic Pressure Sensor 2 adaptation at limit |
18174 | P1766 | Throttle Angle Signal Stuck Off |
18175 | P1767 | Throttle Angle Signal Stuck On |
18176 | P1768 | Hydraulic Pressure Sensor 2 Too High |
18177 | P1769 | Hydraulic Pressure Sensor 2 Too Low |
18178 | P1770 | Load Signal Range/Performance |
18179 | P1771 | Load Signal Stuck Off |
18180 | P1772 | Load Signal Stuck On |
18181 | P1773 | Hydraulic Pressure Sensor 1 Too High |
18182 | P1774 | Hydraulic Pressure Sensor 1 Too Low |
18183 | P1775 | Hydraulic Pressure Sensor 1 adaptation at limit |
18184 | P1776 | Hydraulic Pressure Sensor 1 range/performance |
18185 | P1777 | Hydraulic Pressure Sensor 2 range/performance |
18186 | P1778 | Solenoid EV7 Electrical Malfunction |
18189 | P1781 | Engine Torque Reduction Open/Short to Ground |
18190 | P1782 | Engine Torque Reduction Short to B+ |
18192 | P1784 | Shift up/down Wire Open/Short to Ground |
18193 | P1785 | Shift up/down Wire Short to B+ |
18194 | P1786 | Reversing Light Circ. Open |
18195 | P1787 | Reversing Light Circ. Short to Ground |
18196 | P1788 | Reversing Light Circ. Short to B+ |
18197 | P1789 | Idle Speed Intervention Circ. Error Message from Engine Contr. |
18198 | P1790 | Transmission Range Display Circ. Open |
18199 | P1791 | Transmission Range Display Circ. Short to Ground |
18200 | P1792 | Transmission Range Display Circ. Short to B+ |
18201 | P1793 | Output Speed Sensor 2 Circ. No Signal |
18203 | P1795 | Vehicle Speed Signal Circ. Open |
18204 | P1796 | Vehicle Speed Signal Circ. Short to Ground |
18205 | P1797 | Vehicle Speed Signal Circ. Short to B+ |
18206 | P1798 | Output Speed Sensor 2 Circ. Range/Performance |
18207 | P1799 | Output Speed Sensor 2 Circ. Rpm too High |
18221 | P1813 | Pressure Contr.Solenoid 1 Electrical |
18222 | P1814 | Pressure Contr.Solenoid 1 Open/Short to Ground |
18223 | P1815 | Pressure Contr.Solenoid 1 Short to B+ |
18226 | P1818 | Pressure Contr.Solenoid 2 Electrical |
18227 | P1819 | Pressure Contr.Solenoid 2 Open/Short to Ground |
18228 | P1820 | Pressure Contr.Solenoid 2 Short to B+ |
18231 | P1823 | Pressure Contr.Solenoid 3 Electrical |
18232 | P1824 | Pressure Contr.Solenoid 3 Open/Short to Ground |
18233 | P1825 | Pressure Contr.Solenoid 3 Short to B+ |
18236 | P1828 | Pressure Contr.Solenoid 4 Electrical |
18237 | P1829 | Pressure Contr.Solenoid 4 Open/Short to Ground |
18238 | P1830 | Pressure Contr.Solenoid 4 Short to B+ |
18242 | P1834 | Pressure Contr.Solenoid 5 Open/Short to Ground |
18243 | P1835 | Pressure Contr.Solenoid 5 Short to B+ |
18249 | P1841 | Engine/Transmission Control Modules Versions do not match |
18250 | P1842 | Please check DTC Memory of instrument panel ECU |
18251 | P1843 | Please check DTC Memory of ADR Control Module |
18252 | P1844 | Please check DTC Memory of central electric control ECU |
18255 | P1847 | Please check DTC Memory of brake system ECU |
18256 | P1848 | Please check DTC Memory of engine ECU |
18257 | P1849 | Please check DTC Memory of transmission ECU |
18258 | P1850 | Data-Bus Powertrain Missing Message from Engine Contr. |
18259 | P1851 | Data-Bus Powertrain Missing Message from Brake Contr. |
18260 | P1852 | Data-Bus Powertrain Unplausible Message from Engine Contr. |
18261 | P1853 | Data-Bus Powertrain Unplausible Message from Brake Contr. |
18262 | P1854 | Data-Bus Powertrain Hardware Defective |
18263 | P1855 | Data-Bus Powertrain Software version Contr. |
18264 | P1856 | Throttle/Pedal Pos.Sensor A Circ. Error Message from Engine Contr. |
18265 | P1857 | Load Signal Error Message from Engine Contr. |
18266 | P1858 | Engine Speed Input Circ. Error Message from Engine Contr. |
18267 | P1859 | Brake Switch Circ. Error Message from Engine Contr. |
18268 | P1860 | Kick Down Switch Error Message from Engine Contr. |
18269 | P1861 | Throttle Position (TP) sensor Error Message from ECM |
18270 | P1862 | Data Bus Powertrain Missing message from instr. panel ECU |
18271 | P1863 | Data Bus Powertrain Missing Message from St. Angle Sensor |
18272 | P1864 | Data Bus Powertrain Missing message from ADR control module |
18273 | P1865 | Data Bus Powertrain Missing message from central electronics |
18274 | P1866 | Data Bus Powertrain Missing messages |
The following suppliers offer diagnostic scan tools that can be used to retrieve scan tool codes as listed in the table above.
Assenmacher Specialty Tools, Inc.
6440 Odell Place
Boulder, CO 80301
(800)525-2943
www.asttool.comBaum Tools Unlimited, Inc.
PO Box 5867
Sarasota, FL 34277
(800)848-6657
www.baumtools.comMac Tools
4635 Hilton Corporate Drive
Columbus, OH 43232
(800)622-8655
www.mactools.comRoss-Tech
888 Sumneytown Pike
Lansdale, PA 19446
215-361-8942
www.ross-tech.comSnap-On Technologies, Inc.
2801 80th St.
Kenosha, WI 53141-1410
(262)656-5200
www.snapon.com
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Volkswagen VR-6 Engine w/ Motronic Engine Management System
Technical Manual
Service Training
Self-Study Program 402Volkswagen of America, Inc.
Service Training
Printed in U.S.A.
Printed 12/91
Part # WSP 521-402-00All rights reserved. All information contained in this manual is based on the latest product information available at the time of printing. The right is reserved to make changes at any time without notice.
INDEX
Introduction Engine Specifications Overview Crankcase Cylinder Head Combustion Chamber Chain Tensioners Engine Cooling System Intake Manifold Auxiliary Drives System Overview Fuel Delivery System Fuel Injectors Fuel Tank Ventilation Carbon Canister Frequency Valve (N80) Air Mass Sensor (G70) Throttle Valve Potentiometer (G69) Engine Speed / Reference Sensor (G28) Hall Sender (G40) Knock Sensor I (G61) And Knock Sensor II (G66) Oxygen Sensor (G39) Coolant Temperature Sensor (G62) Intake Air Temperature Sensor (G42) EGR System EGR Frequency Valve (N18) EGR Temperature Sensor (G98) Crankcase Ventilation Idle Stabilizer Valve (N71) Ignition System Power Supply Components
Volkswagen has developed a new six-cylinder engine called the VR-6. This 2.8-liter engine is unique in that the V-angle between cylinder banks is 15° rather than the 60° or 90° found in most conventional V-6 engine designs. The engine features a cast-iron crankcase, one light alloy cross flow cylinder head with two valves per cylinder operated by chain-driven overhead camshafts. All fuel and ignition requirements of the VR-6 engine are controlled by the Bosch Motronic M2.9 Engine Management System. This Engine Management System features an air mass sensor, dual knock sensors for cylinder-selective ignition knock regulation, and Lambda regulation. Exhaust gases are channeled through a 3-way catalytic converter.
Engine code: AAA
Design: Four-stroke, internal combustion engine in "Vee"/in-line
Displacement: 2.8 liter
Bore diameter: 81.0 mm
Stroke: 90.0 mm
"Vee" angle: 15°
Compression ratio: 10:1
Fuel and ignition systems: Bosch Motronic M2.9
Emission control: Lambda control with catalytic converterThe name, VR-6 come from a combination of Vee and the German word Reihenmotor. The combination of the two can be roughly translated as "in-line Vee."
Volkswagen has designed the 15° VR-6 to take advantage of conventional in-line six-cylinder engine features (single cylinder head, narrow width and excellent balancing) with the advantages of a V-6 engine design (short overall length and compactness). The VR-6 was specifically designed for transverse installation in front-wheel-drive vehicles. By using the narrow 15° VR-6 engine, it was possible to install a six-cylinder engine in existing Volkswagen models. A wider V-6 engine of conventional design would have required lengthening existing vehicles to provide enough crumple zone between the front of the vehicle and the engine, and between the engine and the passenger cell. Using the narrow VR-6 engine will help Volkswagen meet current and future front-end crash standards.
The drop-forged steel, six-throw crankshaft runs in seven main bearings. The connecting rod journals are offset 22° to one another. Overhead camshafts (one for each bank of cylinders) operate the hydraulic valve lifters which, in turn, open and close the 39.0-mm intake valves and 34.3-mm exhaust valves. Because of the special VR-6 cylinder arrangement with two rows of combustion chambers in the same cylinder head, the intake runners between the two cylinder banks are of varying lengths. The difference in intake length is compensated in the overhead intake manifold. Each runner is 420 mm long. Exhaust gases are channeled from two 3-branch cat-iron exhaust manifolds into a sheathed Y-pipe. From there, they are channeled into a single flow before passing over the heated Oxygen Sensor and then to the catalytic converter. The oil pump driveshaft is driven by the intermediate shaft. Fuel injectors of the Bosch M2.9 Engine Management System are mounted behind the bend of the intake manifolds. Besides being the optimum location for fuel injection, this location also helps shield the injectors during a frontal impact. The water pump housing is cast integral with the engine crankcase. In addition to the belt-driven water pump, VR-6 engine will use an auxiliary electric pump to circulate water while the engine is running and during the cooling fan after-run cycle. In the interest of environmental friendliness, a replaceable oil filter cartridge is used on the VR-6 engine. The sump-mounted oil pump is driven via the intermediate shaft. An oil pressure control valve is integrated in the pump.
The crankcase is made from Perlitic gray cast iron with micro-alloy. Two banks of three cylinders are arranged at a 15° axial angle from the crankshaft. The cylinder bores are 81 mm in diameter with a spacing of 65 mm between cylinders. They are staggered along the length of the engine block to allow the engine to be shorter and more compact than conventional V-6 engines. The centerline of the cylinders are also offset from the centerline of the crankshaft by 12.5 mm. To accommodate the offset cylinder placement and narrow "Vee" design, the connecting rod journals are offset 22° to each other. This also allows the use of a 120° firing interval between cylinders. The firing order is: 1, 5, 3, 6, 2, 4
The aluminum cross-flow cylinder head is manufactured in a permanent mold casting. The combustion-chamber side of the head is hardened through a separate chill casting. Twenty stretch bolts are used to retain the cylinder head to the block. These bolts are accessible even with the camshafts installed. However, it is necessary to re-torque the bolts after installation. Holes for bolts, numbers 12 and 20 are sleeved to make cylinder head installation easier. To help optimize flow through the cylinder head, the area above the valve seats has been machined. Valve shaft diameter has been reduced to 7.0 mm during development. Cylinders 1, 3, and 5 have short intake runners and long exhaust runners while cylinders 2, 4, and 6 have long intake runners and short exhaust runners. A cross-flow cylinder head has allowed the use of a single cylinder exhaust manifold rather than a manifold for each bank.
The surface of the combustion side of the cylinder head is flat. The combustion chamber is formed by the shape of the piston head. Ten different piston designs were tested during development of the VR-6 engine. The result of these tests was the selection of a slanted piston head within eccentric trough. The trough is offset from the center of the piston by 4.0 mm. Compression gap height (at TDC) is 1.5 mm. The compression ratio is 10:1.
Operated by oil pressure and spring tension. The camshafts are driven by a two-stage chain-drive system located on the flywheel side of the engine. Chains were selected to drive the valve train in consideration of a Diesel version of the VR-6 engine. A single chain (lower) is driven by the crankshaft which, in turn, drives an intermediate sprocket and shaft at a ratio of 3:4. The intermediate shaft sprocket drives the camshafts via a double roller chain (upper) at a ratio of 2:3. A double roller chain is used to drive the camshaft sprockets because it must transfer more torque than the lower chain. The specific gear ratio selection was chosen in order to keep the camshaft sprocket size small. This helps keep the overall engine height to a minimum. Chain tension is maintained by two chain tensioners. The upper chain tensioner is hydraulically operated by engine oil pressure and spring tension. The lower chain tensioner (with mechanical lock) is operated by spring tension and lubricated with engine oil. Chain flutter is prevented by guide rails on the slack side of both chains.
The VR-6 Engine uses an impeller-type water pump driven by the poly-ribbed belt. The pump housing itself is cast into the engine block adjacent to cylinder number 2. In addition, an Auxiliary Electric Coolant Pump also circulates engine coolant anytime the ignition is switched on. The Auxiliary Electric Coolant Pump also runs when the engine is switched off and the coolant temperature goes over 107° C (220° F). It runs in conjunction with the Radiator Cooling After-run System. Circulating the coolant during this time helps cool the engine block and prevent the possibility of air pockets forming in the cylinder head. The thermostat housing of the cooling system also houses the temperature senders G2, and F87 for the Radiator Cooling After-run System, and temperature sender G62 for the Motronic Engine Management System.
Volumetric efficiency must be uniform to attain smooth engine running and optimal power output under all operating conditions. This, in turn, requires identical flow conditions in the intake ports of all cylinders. Since the lengths of the intake runners in the VR-6 cylinder head are not equal, it was necessary to compensate with the internal design of the intake manifold. All air intake passages are 420 mm long.
A double-sided poly-ribbed belt drives all the auxiliary components of the VR-6 engine. A spring-operated tensioning roller keeps the poly-ribbed belt at the proper tension. The belt tension is released by threading a long 8 mm bolt into a threaded hole on the tensioner.
The VR-6 engine will use the Motronic Engine Management System version M2.9. All Corrados will have EGR while only California-version Passats will have EGR.
A two stage fuel pump supplies fuel through the filter to the fuel manifold and the four hole injectors. The pump is located in the fuel tank. The fuel manifold is located on the intake manifold. A fuel pressure regulator is attached to the fuel manifold on the fuel return side. The fuel pressure regulator is a diaphragm-type regulator. Fuel pressure is regulated depending on intake manifold pressure. As intake manifold pressure changes, the pressure regulator will increase or decrease the system fuel pressure. This maintains constant pressure differences between the intake manifold pressure and fuel pressure.
Two-Stage Fuel Pump
The two-stage pump has one motor that drives two separate pumps.
Stage One
Fuel is drawn in through a screen at the bottom of the housing by a vane-type pump. The vane-type pump acts as a transfer pump. It's designed to supply fuel to the fuel accumulator which is within the pump housing. Fuel vapors and air bubbles from fuel returning from the engine, as well as excessive fuel, is forced out of the accumulator through a fuel vent.
Stage Two
The gear-type pump draws fuel in from the bottom of the accumulator and through a screen. The fuel is then forced through the pump housing by the gear pump and out the top.
The injectors are supplied 12 volts by the Power Supply Relay and are grounded through the Motronic ECU. They are opened sequentially in the cylinder firing order. Injection quantity is determined by the injector opening time.
The following inputs are used to control the fuel tank ventilation:
Engine speed Engine load Engine coolant temperature Signal from throttle valve Potentiometer (G69) Fuel vapors from the fuel tank are vented to the carbon canister. When the engine is warm and above idle speed, the vapors will be drawn into the intake manifold via the carbon canister. Depending on engine load and oxygen sensor signal, a frequency valve will regulate the quantity of vapors entering the intake manifold from the carbon canister
The ECU determines the duty cycle of the frequency valve to regulate the flow of fuel vapors from the carbon canister to the engine. When no current is supplied to the valve, it remains in the open position. The valve is closed (duty cycle 100%) when the cold engine is started.
Triggering:
The Carbon Canister Frequency Valve (N80) begins to operate after oxygen sensor operation has begun. Valve operation is load- and speed-dependent during driving operation. The valve is completely open at full throttle and completely closed during deceleration fuel shut-off.
Substitute function:
If power to the valve is interrupted, the valve remains completely open. This could lead to rough running at idle speed and during partial load acceleration.
Self-diagnosis:
The ECU recognizes open circuits and short circuits in the component.
A hot-wire air mass sensor is used to measure the airflow into the engine. The air mass sensor is attached to the air filter housing. The sensor housing includes a baffle grid which reduces air turbulence and pulses. The sensor has no moving parts. A thin, electrically-heated, platinum hot-wire in the sensor is kept 180°C (356°F) above the air temperature measured by the thin-layer platinum temperature sensor. As airflow increases, the wires are cooled and the resistance of the sensors changes. Current to the platinum hot-wire changes to maintain the constant temperature difference. The resulting current change is converted to a voltage signal and is used by the Motronic ECU to calculate the volume of air taken in. Dirt or other contamination on the platinum wire can cause inaccurate output signals. Because of this, the platinum wire is heated to 1000° C (1832° F) for a period of one second each time the engine is switched off to burn off this dirt or contamination. If a fault develops with the signal from the air mass sensor, the signal from the throttle potentiometer is used as a substitute in order for the car to remain derivable.
The throttle valve potentiometer is connected to the throttle valve shaft. It informs the ECU about the power requested by the driver. Idle and full load switched are not incorporated in the Throttle Valve Potentiometer. Idle speed and full throttle applications are recognized by the ECU from the voltage output of the potentiometer.
Signal application:
Throttle Valve Potentiometer signals are used for determination of idle speed stabilization, idle air volume control, fuel after-run shut-off and fuel load enrichment.
Substitute function:
The ECU uses the Air Mass Sensor signal and engine speed signal as a replacement variables if the Throttle Valve Potentiometer fails.
Self-diagnosis:
Self-diagnosis recognizes:
Short circuits to positive Short circuits to ground Note: On vehicles with automatic transmission, this potentiometer is combined in a housing with the potentiometer for the transmission control.
Engine speed and crankshaft position are registered by a single sensor located on the engine block. The sensor reads a toothed wheel mounted on the crankshaft to read engine speed. The toothed wheel has a two-tooth gap which is used as the measuring point for the crankshaft position.
Signal application:
The signal is used for registration of engine speed and, in conjunction with the signal from the Hall Sender, for recognition of ignition TDC in cylinder Number 1.
Substitute function:
There are no substitute functions for Speed Reference Sensor G28.
Self-diagnosis:
The ECU recognizes a missing signal from the Speed/Reference Sensor after cranking the engine for five seconds. An impulse signal is recognized by self-diagnosis when the reference mark signal and Hall sender signal do not correspond.
The Hall sender is mounted in the ignition distributor. It is an electric control switch based on the Hall effect. The hall sender consists of a magnetic enclosure and integrated semiconductor circuit (the Hall IC). the IC is made of plastic to protect it from dampness, soiling and mechanical damage. A voltage signal is generated when the trigger wheel interrupts the magnetic field created by the Hall IC. The trigger wheel turns at camshaft speed. This means that the Hall sender generates one voltage signal for every two crankshaft revolutions.
Signal usage:
The Hall Sender (G40) signal and the Engine Speed/Reference Sensor (G28) signals are used to identify cylinder Number 1 for sequential fuel injection and knock regulation.
Substitute function:
There is no substitute function for the Hall Sender signal. The vehicle will start and run without this signal but the ignition timing will be retarded and there will be no sequential fuel injection.
Self-diagnosis:
The ECU will recognize a break in wiring or a continuously applied signal voltage (during start attempts as well).
Two knock sensors are used. A knock sensor works like a microphone to "listen" for spark knock or detonation. When knocking occurs, the ignition timing is retarded until the knocking is eliminated. Since the knock limit differs from cylinder to cylinder and changes within the operating range, knock regulation is done cylinder selectively.
Signal usage:
Knock regulation does not occur until the engine coolant temperature of 40° C (104° F) is reached. Knock sensor I (G61) monitors cylinders 1, 2, and 3. Knock sensor II (G66) monitors cylinders 4, 5 and 6. With the aid of the Hall sender signal, the ECU can determine which cylinder is knocking. The ignition angle of the knocking cylinder is retarded in steps until the knocking stops up to a maximum of 12°. If spark knock is still detected, the ECU will retard the ignition timing 11° for all cylinders and record a fault.
Substitute function:
If a knock sensor fails, the ignition timing angle of its assigned cylinders is retarded.
Self-diagnosis:
The ECU recognized an open circuit if no signal from knock sensor I (G61) or knock sensor II (G66) is received by the ECU at an engine coolant temperature above 40° C (104° F).
The oxygen sensor (G39) is made of a ceramic material called zirconium dioxide. The inner and outer surfaces of the ceramic material are coated with platinum. The outer platinum surface is exposed to the exhaust gas, while the inner surface is exposed to the outside air. The difference in the amount of oxygen contacting the inner and outer surfaces of the oxygen sensor creates a pressure differential which results in a small voltage signal in the range of 100 to 1000 mV. The amount of voltage that is produced is determined by the fuel mixture. The oxygen sensor (G39) is heated electrically to keep it at constant operating temperature. The heater also ensures that the sensor comes to operating temperature quickly. The sensor has four wires. Two are for the heating element (ground and power). One wire is a signal wire for the sensor and one for the ground.
Signal usage:
The base injection time is corrected according to the voltage signal from the oxygen sensor to maintain a fuel/air ratio of approximately 14.7:1. This allows the three-way catalytic converter to operate at its maximum efficiency. If the fuel mixture is lean (excess oxygen), the oxygen sensor will send a low voltage signal (about 100mV) to the ECU. If the fuel mixture is rich (lack of oxygen), the oxygen sensor will send a voltage signal (about 900 mV) to the ECU.
Substitute function:
There is no substitute function for oxygen sensor (G39). If signal fails, no oxygen sensor regulation takes place.
Self-diagnosis:
The ECU recognizes a fault if no reasonable signal voltage range is attained within five minutes after engine start with an engine coolant temperature over 40° C (104° F). The ECU also recognizes a open circuit in the wiring or a short circuit to ground and short circuit to positive (sensor heating).
Coolant Temperature Sensor (G62) is an NTC resistor. It's located in the thermostat housing. As engine coolant temperature rises, the resistance of the sensor goes down.
Signal application:
Coolant temperature sensor signals are required as a correction factor for determination of ignition timing, injection timing and idle speed stabilization. In addition, these systems are activated depending on engine coolant temperature:
Knock control Adaptation of idle speed volume control Oxygen sensor operation Fuel tank venting Substitute function:
A fixed value of 80° C (176° F) is stored in the memory of the ECU and used in case of a faulty coolant temperature signal.
Self-diagnosis:
Self-diagnosis recognizes:
Short circuits to positive Short circuits to ground
An intake air temperature sensor is located in the intake manifold on the left side.
Signal application:
The signal is used for idle stabilization and as a correction factor for ignition timing.
Substitute function:
If a failure of the Intake Air Temperature Sensor (G42) occurs, the Motronic Electronic Control Unit assumes a temperature of 20° C (68° F). If this happens, cold start problems could occur at temperatures under 0° C (32° F).
Self-diagnosis:
The Motronic ECU recognizes open and short circuits to this component.
All Corrados will come equipped with EGR (Exhaust Gas Recirculation). Passats sold in California will be equipped with EGR. The EGR system is used to reduce nitrous oxide emissions (Nox). The system re-circulates a small portion of exhaust gas into the intake mixture. This exhaust gas is noncombustible and takes up a small space in the intake charge. The results is lower combustion temperatures and reduced Nox emissions. The EGR system does not operate at idle because Nox emissions are low during this time.
The EGR Frequency Valve (N18) is mounted on the back of the intake manifold. A control pressure (vacuum) is formed in the frequency valve from the intake manifold pressure and atmospheric pressure (from the intake air elbow). This pressure is applied to the EGR valve via the EGR frequency valve (N18). The frequency valve controls the amount of vacuum supplied to the EGR valve by switching between the connection to the EGR valve and the intake air boot. Thus, the actual amount of re-circulated exhaust gas can be determined by the ECU, depending on engine speed and load conditions. A membrane valve limits the vacuum supplied to the frequency valve at 200 mbar.
Self-diagnosis:
The ECU will recognize an open circuit or short circuit in the EGR frequency valve. If the EGR valve remains continuously open or closed because of mechanical failure, the EGR temperature sensor (G98) will signal this to the control unit.
Triggering:
The frequency valve (N18) ground circuit is controlled by the ECU depending on engine load and speed.
Substitute function:
There is no substitute function. If current to the frequency valve (N18) is interrupted, the EGR valve will remain closed.
The EGR temperature sensor (G98) is located in the EGR valve exhaust gas channel. It measures the temperature of the exhaust gas. The sensor is an NTC resistor. The electrical resistance of the sensor decreases as the temperature of the exhaust gas increases.
Signal usage:
The signal from the EGR temperature sensor (G98) is used only for the diagnosis of the EGR system and has no influence on the control.
Substitute function:
There is no substitute function.
Self-diagnosis:
The EGR system is switched on when the engine coolant temperature reaches 50° C (122° F).
Crankcase vapors are vented from the cam cover to the intake air boot. A heating element is used to prevent icing during cold weather.
PIN 1 = Positive (+)
PIN 2 - To engine ground
Triggering:
The idle stabilizer valve (N71) is actuated on the ground side by the ECU.
Substitute function:
When a defect in the circuit is recognized, both output stages are shut off and the valve rotates to a fixed opening cross-section. This allows the engine to idle at a warm engine idle speed.
Self-diagnosis:
The ECU recognizes open and short circuits in the component.
Input Signals for Regulation of Ignition System
Engine speed Engine load Signal from knock sensors Signal from throttle valve potentiometer Coolant temperature Signal from Hall sender Functions of Ignition System:
Ignition timing correction Dwell angle regulation Idling speed stabilization Selective cylinder knock regulation The control unit uses the engine load and engine speed signals as well as the signal from the throttle valve potentiometer to calculate the ignition timing. If signals from the knock sensors indicate knocking combustion, the control unit retards the ignition timing of the knocking cylinder by 3° to max. 12° until the knocking tendency of the concerned cylinder is reduced. When the knocking tendency no longer exists, the ignition timing is returned to the nominal value in steps of 0.5°. When knocking occurs, the ignition timing can be different for all cylinders because of the selective cylinder knock regulation. Fluctuations in the idling speed range are compensated by changing the ignition timing with the help of idling speed stabilization. The control unit receives the idling speed signal from the throttle valve potentiometer. Dwell angle regulation guarantees the necessary charging time of the ignition coil and, therefore, ignition voltage, regardless of speed and load conditions. Coolant temperature signals are required to correct the ignition timing of a cold engine and activate knock regulation.
Power for the Motronic Engine Management systems is supplied via Fuse (S18) and three relays:
Fuel Pump Relay (J17)
(Position 12)Power Supply Relay (J271)
(Position 3)Oxygen Sensor Heater Power Supply Relay (J278)
(above main Central Electric Panel)There is no internal power stage relay in the Motronic ECU. Wiring for the Motronic Engine Management system is routed to the engine via a single multi-pin connector. This makes engine removal quicker and provides a test point for trouble shooting procedures. A central ground station is located on the engine block below the intake manifold. It provides a ground point for:
ECUs Sensors for the Motronic Engine Management system (and their shielding) Output components (injectors, etc.)
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